DIRECT MANUFACTURING

Precision converting for battery protection components.

From prototype parts to controlled production, we convert flexible materials and engineered stacks around the drawing, battery position and validation plan.

Review a battery drawing
Roll-to-roll rotary die-cutting equipment operating in a controlled production workshop
Real production environment · rotary converting line
3 linesRotary die cutting
16 linesFlatbed die cutting
3 areasControlled workshops
≈3,000 m²Facility

PRODUCTION CAPABILITY

Equipment aligned to geometry, stack-up and volume.

Machine count is only one input. Part stability depends on the material behavior, tool design, web or sheet handling, converted stack and inspection plan.

3 lines

Rotary die cutting

Roll-fed precision converting for repeatable high-volume components and supported laminated constructions.

16 lines

Flatbed die cutting

Flexible production for prototypes, complex geometries, thicker stacks and program-scale ramp-up.

3 areas

Controlled workshops

Clean production environments supporting material handling, converting, inspection and packaging controls.

≈3,000 m²

Facility

Integrated manufacturing footprint for sampling, production, inspection and finished-goods handling.

Multiple flatbed die-cutting lines in a controlled battery-component production workshop
Flatbed converting supports prototype through volume programs.

CORE PROCESSES

Build the finished part—not only the raw material.

  • Precision die cutting and kiss cutting
  • Slitting and roll-format preparation
  • Laminating and adhesive converting
  • Release-liner and handling-tab integration
  • Visual, dimensional and project-defined inspection
  • Packaging configured for part protection and assembly flow

CONTROLLED FLOW

From engineering input to repeatable production.

  1. 01

    Drawing review

    We identify datum, tolerances, critical edges, adhesive zones, release-liner needs and assembly direction.

  2. 02

    Material control

    The selected family, grade, thickness and supplier lot are tied to the controlled project definition.

  3. 03

    Process design

    Tooling, nesting, lamination sequence and inspection points are developed around the converted construction.

  4. 04

    Prototype & FAI

    Samples establish geometry and handling before validation or volume-release decisions.

  5. 05

    Controlled production

    Approved drawings, revision status and agreed inspections guide routine production.

CAPABILITY BOUNDARY

Final capability is confirmed against the actual part.

Material, thickness, width, geometry, tolerance, adhesive, liner, packaging and annual volume all affect the feasible process. Submit the drawing for a manufacturing review before treating a range as released capability.

See quality controls